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Ceramic fibre Board

Introduction

KSG Board products are a family of rigid, high temperature ceramic fiber boards manufactured in a wet forming process using alumina-silica fibers and binders.

KSG Board products offer low thermal conductivity, high temperature stability, uniform density, and excellent resistance to thermal shock and chemical attack. They are also well-suited for applications experiencing vibration, mechanical stress and strong erosive forces. The excellent rigidity and modulus of rupture possessed by these boards makes them strong and self-supporting.

KSG Boards once installed, they can help reduce energy costs and cycling times due to their high insulating capability, as well as serving to protect refractory surfaces from thermal shock.

KSG Boards products also resist oxidation and reduction. If wet by water, steam or oil, thermal and physical properties are completely restored upon drying. In order to provide handling strength during the manufacturing process, small quantities of organic and inorganic binders are typically added to the board formulation. Where present, the organic binding agents burn out at temperatures between 230°C to 300°C during initial heat up by the end user. Following burnout of the organic binder, the boards are white in color.

KSG Boards Applications

Full thickness refractory lining
Insulating backup to dense refractories
Insulating backup to brick & castable
Furnace hot face lining in ceramic kiln, box furnace & petrochemical furnace
Board over blanket hot face lining
Use in industrial heat processing equipment
Rigid high-temperature gaskets & seals
High-temperature baffles & muffles
Flue & chimney linings in furnaces & kilns
Infra red element supports
Glass tank side & end wall & port neck insulation
Trough linings for conveying molten metals
Molten metal trough covers
Thermal insulation where high velocities are encountered
Heat shields for personnel protection
Hot gas duct linings
Low- & high-temperature dryers
Pouring forms for castable
Expansion joints
Industrial heat shields & thermal barriers
Industrial combustion chamber construction
Domestic appliance & light-duty industrial combustion chamber construction
Wood-burning stove backup insulation

Main Properties

Ceramic Fiber Board

Physical Properties NOR HT MS
Classification temperature ° C 1260 1400 1260
Chemical composition (%) (IS:12107 / XRF)
Al2O3 >40 >29 >44
SiO2 <60 <55 <56
ZrO2 - >16 -
Loss on ignition % <10 <10 <10
3 Density (Nominal) kg/m 240 330 240
up to 25 mm thick 500 500 1000
Modulus of Rupture (KPa)
Above 25 mm thick 200 200 700
Linear shrinkage % - 24 hrs 4 4 3.5
(Max) (ENV 1094-7) (1200°C) (1350°C) (1200°C)
Color Cream to Tan White Cream to Tan

Ceramic Fibre Manufacturing in India
Ceramic Fibre Manufacturing in India
Ceramic Fibre Manufacturing in India
Ceramic Fibre Manufacturing in India